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Cleanroom cable

chainflex® cables in the cleanroom

Great demands are placed on the cables used in the cleanroom. Moving components must be particularly abrasion-resistant, as any contamination has a detrimental effect on the product and process. That costs money. To achieve this, air flows are established within the room that remove particles smaller than a hair. The use of products with low abrasion - i.e. few particles - saves the time-consuming and expensive removal of particles.
We develop and test our high-performance polymer products in our own cleanroom laboratory with the utmost care and, in order to certify the best possible suitability in the cleanroom, they are subjected to further tests by the Fraunhofer Institute. This enables an IPA-tested product portfolio with the best possible cleanroom classification (ISO Class 1).

What is cleanroom all about?

Cleanroom

What is a cleanroom?

A cleanroom is an enclosed space in which the concentration of airborne particles is kept as low as possible. Cleanrooms are required when the production of certain products is disrupted by particles suspended in the air. Typical areas are semiconductor production, medical technology, optical and laser technology, aerospace technology and many more. The products in these industries could be contaminated by the smallest particles and thus become unusable. The cleanroom ensures trouble-free production here.

Cleanroom test laboratory

How does the cleanroom work?

To keep a room free of particles or germs, a number of measures must be taken and the air quality, temperature and humidity must be continuously monitored. The cleanroom may only be entered wearing appropriate protective clothing and after passing through an airlock. In the room itself, air flows and filters ensure clean air.

Cleanroom

What are the requirements for materials and machines used in the cleanroom?

High demands are placed on the materials and machines used in the cleanroom. Two points are particularly significant: 1. The air flow in the room must not be disturbed or only slightly disturbed by the equipment used. 2. The surfaces of all components used must be highly resistant to abrasion.

Cable range for cleanrooms - CFCLEAN

In our product range you will find 1,084 cleanroom-compatible chainflex cables. The IPA Institute has certified them for cleanrooms of ISO Class 1 or 2. We pay special attention to optimising our cables for alternating bending and apply highly abrasion-resistant jacket materials. We make clear statements about durability and guarantee* service life.
Pneumatic hoses and various cables with IPA ISO Classes 1 and 2 are also available ready for connection, suitable for Bosch Rexroth, Festo, Parker, Siemens and many other manufacturers.

* Various igus® chainflex® cable families have been certified according to DIN EN ISO 14644-1 ISO Class 1 or Class 2 by the IPA Fraunhofer Institute (Reports IG1303-640-1 and IG0704-400). This corresponds to 1,084 different chainflex® catalogue cables with tested outer jacket material, 918 types with IPA Class 1 and 166 types with IPA Class 2.

Data sheets for the cleanroom elements
To the cleanroom cables
E6.1

Different types of cables are required in the cleanroom - control cables, motor cables, bus cables, and so on. All must function trouble-free under the cleanroom conditions and comply with the specifications. Examples include:

  • Semiconductor industry
  • Display industry
  • Medical technology
  • VIVECube Clean Precision cleanroom printer 3D
  • Long-life energy supply systems for positioning systems in electronics production
    • CFCLEAN

    The advantages of our cleanroom cable

    • No bending of the system due to stiff jacket cables
    • Low restoring forces thanks to highly flexible stranded structure, special conductor and the absence of an outer jacket
    • chainflex® CFCLEAN customised to the application with up to 21% weight reduction compared to conventional cable
    • Approx. 16% smaller diameter compared to standard jacket cable on the market
    • Available from 1m
    • Conductor prototypes: ready in 48 to 72 hours
    • All industry-standard core cross section combinations: Data, bus, control, motor - from stock, with up to 4-year guarantee*

    *The following cables are listed in the certificate: CFCLEAN3.01.05.02 and CAPU.A.06.0 - Further tests are currently not planned

    Convince yourself of our quality

    all CFCLEAN

    In order to fulfil various requirements, the CFCLEAN has been designed as a data, BUS, control and motor cable as well as a pneumatic hose and is guaranteed for up to four years.

    We will be happy to send you a free sample so that you can see the cleanroom elements for yourself.

    Order a free sample here

    Team power in the cleanroom

    Together with the e-skin flat, the CFCLEAN forms a strong team for use in the semiconductor industry, display production and medical technology. In order to design the cable to be lighter and more flexible, the outer jacket has been omitted. The e-skin flat takes over this function. The CFCLEAN may therefore only be used in conjunction with the e-skin flat. The modular design makes it easy to replace individual chambers or stranded structures.

    ► High reliability 
    ► Available from stock

    e-skin flat configurator with CFCLEAN

    Configure and request your CFCLEAN cable with the corresponding e-skin flat cable guidance system in just a few steps.

    Configure now

    This is the e-skin® flat

    e-skin® flat and CFCLEAN - together they revolutionise your overall system efficiency, generate higher production line yields, are modular and conserve resources.

    The benefits
    The main advantage of e-skin® flat is its modularity and easy maintenance. Unlike commercially available solutions with clearly defined flat cables in which stranding elements are welded, the e-skin® flat energy supply system offers chamber systems that can be opened. It is now possible to add or replace flexible chainflex® CFCLEAN stranding elements - with or without connectors -, e-skin® flat with support chains, hoses etc. in just a few minutes.

    • Highly efficient in the prototype phase
    • Maximum availability thanks to simple replacement of defective elements
    • Conserves resources as only individual elements are replaced in the event of damage
    Learn more about the e-skin® flat
    e-skin flat

    What is new about the CFCLEAN?

    e-skin-flat-white paper

    Free white paper:

    Revolutionising overall equipment effectiveness. Flat cable guide system e-skin flat and CFCLEAN vs. PTFE trackless cables

    In this white paper, you will learn how you can use the right energy supply in the cleanroom to

    • increase system efficiency
    • generate higher production line yields
    • use cleanroom energy supply more sustainably
    • can increase flexibility
    • and much more ...
    Learn more now

    Further cleanroom-compatible products from igus

    The applications operated in cleanrooms can be very different. The products used here are

    Energy chain series E6.1

    With the E6.1, a new generation enters the cleanroom. The considerably simplified handling, improved accessibility to the interior and reduced weight make installation much easier. Our E6.1 naturally comes with our highly flexible cables, which are ideal for cleanroom applications thanks to their abrasion-resistant outer jacket.

    E6.1

    The benefits

    • Very quiet due to small pitch and "brake" in the stop-dog system
    • (E61.29.070.055.0 at 1m/s = 32dB(A) according to igus-internal test 4479)
    • Extremely low vibration
    • Connector principle with low abrasion (no pin/bore connection)
    • Hardly any polygon effect, resulting in "smooth" operation
    • Even interior without interfering edges for long service life of cables and hoses
    • E61.29 series: crossbars can be swivelled open from both sides and removed in the inner and outer radius
    • Weight saving of approx. 30% compared to the E6 system
    Find out more about E6.1
    Cleanroom applicable drylin linear guide

    Linear guides
    In our dry-operating linear guide product range, we offer four models that are certified for use in ISO Class 6 to 3 cleanrooms.

    drylin for cleanroom applications
    PRT slewing ring bearing suitable for cleanrooms

    Slewing ring bearing
    The sliding elements of the PRT-04-100 made of iglidur J ensure the lowest particle emissions and thus enable use in cleanroom applications.

    More about slewing ring bearing PRT-04

    Cable for use in dry cleanroom

    A dry cleanroom is a specially controlled environment in which extremely low humidity and a high level of particle-free air prevail. A classic example of a dry cleanroom is battery production.

    The so-called IPA certificates from the Fraunhofer Institute are an important standard for the cable used here.

    All halogen-free chainflex cable with a TPE outer jacket fulfil the requirements of ISO class 4 and 5 and impress with minimal particle abrasion, efficiency and safety.

    You can find even more information on the subject of dry cleanroom, battery production and the appropriate products here.

    IPA certificate CF29.D

    IPA certificate CF10

    IPA certificate CF9

    IPA certificate CF11.D

    IPA certificate CF11

    IPA certificate CF12

    IPA certificate CF37.D

    IPA certificate CF38

    IPA certificate CF98.PLUS

    IPA certificate CF99.PLUS

    IPA certificate CF330.D

    IPA certificate CF340

    IPA certificate CFBUS.LB

    IPA certificate CFLG.LB

    Consulting

    I look forward to answering your questions

    Hennlich OOD | Хенлих ООД+359 32 511326Write e-mail

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