Energy supply systems for long travels

What you will find on this page

igus cable carrier in a linear guide with a moving bend radius.

NEW: drive-chain

igus energy chain with multiple cable chains and a magenta wireless signal icon.

NEW: rol e-chain P4HD.56R

Roller chain for a conveyor system in an industrial plant at the port.

NEW: iSet complete solutions

e-chain with cable channels for moving applications.

E4.1 series

  • Inner heights: 30-800mm
  • Suitable for demanding applications
  • Undercut design for optimum lateral stability
  • Outer and inner link for quick assembly
e-chain E4.4 energy chain in side view.

E4/4HD series

  • Inner heights: 56-80mm
  • High stability
  • Ideal for heavy-duty applications
  • With crossbars every link
e-chain P41 with integrated cable guidance system for moving cables.

P4.1 series

  • Inner heights: 56-80mm
  • Travels up to 800m and more
  • Speeds up to >5m/s
  • Intelligent wear monitoring possible
Energy chain with cables and connecting end pieces.

P4 series

  • Inner heights: 32-42mm
  • Travels up to 800m and more
  • Speeds up to >10m/s
  • Fill weights up to 7kg/m
igus energy chain with rollers for guided energy supply.

rol e-chain

  • Inner heights: 32-80mm
  • 75% less drive power
  • Speeds of up to 6m/s possible
  • Uniform rolling resistance
e-chain Auto-Glide system with guide elements for the cable carrier.

autoglide

  • Inner heights: 32-80mm
  • 75% less drive power
  • Speeds of up to 6m/s possible
  • Uniform rolling resistance

Where are energy chain systems used?

Conveyor system for long-distance transport at an industrial site.

Travel: 615m

Cable chain guide on a rail system in an industrial hall.

Speeds: up to 10m/s

Bridge under high load at night, with igus Long Travel system and weight symbol.

High loads: 100kg/m

Cable carrier system on an industrial machine with long travel.

Efficiency: 57% less energy

Long-travel guide with cable carrier on an industrial machine.

Quiet operation

Dirty energy chain in an installation with dust and dirt buildup.

Dirt & dust

Temperatures

A crane moves a long steel structure in an industrial facility.

Acids and chemicals

Gears are being drawn by hand.

Your application not listed?

Your benefits at a glance

Long conveyor with blue steel frame on a construction site or in an open-pit mine.
  • Long travels of 1,000 metres and more
  • All media, e.g. electrical, hydraulic and pneumatic energy, as well as digital signals - electrical or with light - and liquid media can be supplied in parallel
  • No unnecessary interfaces
  • Fill weight up to 100kg/m
  • Low travel noise
  • High energy efficiency with rollers energy chain
  • Service life of 10 years and more with energy chain and cable
  • Robust in all applications such as wind, weather, dirt, chemicals and bulk goods
  • Quick installation and retrofit of cables and hoses

System comparison

Cable carrier compared with cable drum and the text “VS”.

Energy chain systems instead of motorised cable reels

Microflizz system compared with the power rail and radio symbols.

Energy chain systems instead of busbar systems

Comparison of chain and festoon system with “VS”.

Energy chains systems instead of festooning

From consultation to installation

Engineering projects and customised solutions

A монтаж worker secures a component to a steel beam under an orange structure.

Installation and aftersales service

Other products for long travel distances

CFCRANE cable with CE, RoHS, and 36-month warranty symbols.

Motor cable CFCRANE

  • For maximum voltages and performances
  • Flame-retardant
  • UV resistance: High
  • Oil resistance: oil-resistant (based on DIN EN 60811-2-1)
CF300ULD cable with copper conductor and certification marks for clean rooms and flame resistance.

CF300.UL.D motor cable

  • For very high loads
  • Gliding applications of 400m and more
  • Indoor and outdoor applications, UV-resistant
  • UV resistance: High
igus cable carrier with CE, RoHS, Clean Room and 36-month warranty symbols.

Fibre Optic Cable CFLG.LB

  • For maximum stress at 5 x d
  • Outer jacket: TPE
  • Gliding application (horizontal) of 400m and more
  • UV resistance
igus e-chain with bundled cables and a magnetic wave symbol.

Sensor for position-sensitive push/pull force measurement EC.PP

  • Positioning system integrated in e-chain
  • Provides information on position-dependent push/pull forces
  • Use position information from the application for other purposes
Metal guide rail with two side guide profiles.

Steel guide trough

  • Extensive range of sizes for almost all e-chains®
  • Very easy and universal installation
  • Very strong and robust steel guide trough for special applications in harsh environments
Two igus PPDS control units with display, keypad and side handles.

Condition monitoring i.Sense

  • Safe shutdown or alarm function in the event of a system fault
  • The system stops when the force is exceeded
  • Individually programmable and event logging in the data memory
Large cable drum wrapped in protective film in a warehouse.

Harnessed energy chains

  • 95% less harnessing time
  • Reduce installation time
  • Plug & Play solutions, e.g. for bulk handling
Plastic cable carrier in a linear machine setup.

plane-chain

  • Exceptionally compact design
  • Fail-safe and maintenance-free
  • Protected by housing
  • For high speeds

i.Cee Wonderbox

  • Contactless system monitoring
  • Predictive service life statements for each individual chain link
  • Space-saving, external installation at the fixed end

"Rise of chain", "Wind load" and "Long travels" test

The rise of chain in long travels

Wind load in long travels

Consulting

I look forward to answering your questions

Hennlich OOD | Хенлих ООД+359 32 621929Write e-mail

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